TB-9-2510-251-24 HMMWV Installation, Removal and Parts for Add-On-Armor (AOA) Download
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TB 9-2510-251-24 1-12 1-5. LEFT SIDE ROCKER PANEL ARMOR INSTALLATION (2 AND 4 DOOR) TOOLS: General mechanics tool kit: (NSN 5180-00-177-7033) MATERIAL/PARTS: FIGURE ITEM PART NO. NOMENCLATURE QTY 1-6 1 REF OEM CAPSCREWS REF 2 4660870-002 GAP PLATE, A-PILLAR TO ROCKER 1 3 4397000-010 CAPSCREW, HEX HEAD, 0.250-20 X 1.25 IN. 2 4 4397005-010 WASHER, FLAT, 0.250 IN. 2 5 4397000-062 CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN. 9 6 4397005-014 WASHER, FLAT, 0.375 IN. 18 7 4397064-001 NUT, LOCKING, 0.250-20 2 8 4397064-005 NUT, LOCKING, 0.375-16 9 9 6430683-01M1 ROCKER, LOWER C-PILLAR ARMOR 1 a. Installation 1) Position left rocker panel armor (9) to vehicle and c-clamp in place (see figure 1-6). a. Match drill 11 each 13/32-inch holes through vehicle. Do not remove c-clamps. b. Apply sealing compound to capscrews (1), (3), and (5). c. Install left side rocker panel (9) with nine capscrews (5), washers (6), and locknuts (8). d. Install gap plate (2) with three capscrews (1), two capscrews (3), two washers (4), and two locknuts (7) per figure 1-6. Torque two capscrews (3) to 10 lb ft (14 N•m). e. Torque capscrews (1) and (5) to 37 lb ft (50 N•m). Remove c-clamps.