TB-9-2320-335-13&P HMMWV Operator and Field Maintenance, Parts, Tools M1151A1 M1152A1 M1165A1 Download

Page 356 of 680

20-5. TRANSFER CASE GUIDE CABLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) This task covers: a. Removal c. Installation b. Inspection TB 9-2320-335-13&P 20-8 INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Lockwasher (Appendix A, Item 174) Locknut (Appendix A, Item 128) Locknut (Appendix A, Item 102) Locknut (Appendix A, Item 106) Manual References TM 9-2320-387-24P Maintenance Level Direct support 1. Remove locknut (6), washer (5), capscrew (17), washer (3), and washer (16) from muffler mounting bracket (2) and guide cable bracket (4). Discard locknut (6). 2. Remove locknut (13) and guide cable bracket (4) from capscrew (15) on transfer case (1). Discard locknut (13). 3. Remove capscrew (7), lockwasher (8), washer (9), guide cable (10), and washer (11) from frame (14). Discard lockwasher (8). 4. Remove locknut (22), washer (21), guide cable (10), and washer (20) from stud (18) on crossmember support bracket (19). Discard locknut (22). Refer to TM 9-2320-387-24-1 for nut insert (12) inspection and replacement. 1. Install guide cable (10) and washer (20) on stud (18) on crossmember support bracket (19) with washer (21) and locknut (22). CAUTION Use grade 5 torque value when installing capscrews into nut inserts. Failure to do so may damage equipment or components. 2. Install guide cable (10) and washer (11) on frame (14) with washer (9), lockwasher (8), and capscrew (7). 3. Install guide cable bracket (4) on capscrew (15) on transfer case (1) with locknut (13). 4. Install washer (16), washer (3), capscrew (17), washer (5), and locknut (6) on muffler mounting bracket (2) and guide cable bracket (4). c. Installation b. Inspection a. Removal