TB-9-2320-335-13&P HMMWV Operator and Field Maintenance, Parts, Tools M1151A1 M1152A1 M1165A1 Download
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TB 9-2320-335-13&P 19-10 19-4.1. TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) This task covers: a.. Installation INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Material/Parts Two lockwashers (Appendix A, Item 174) Two cotter pins (Appendix A, Item 19) Two locknuts (Appendix A, Item 102) Tiedown strap (Appendix A, Item 324) Silicon compound (Appendix A, Item 74) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-10 TM 9-2320-387-24-1 TM 9-2320-387-24-2 TM 9-2320-387-24P Equipment Condition Transmission/transfer case assembly prepared for installation (TM 9-2320-387-24-2). General Safety Instructions • Do not use hands to free transmission/transfer case assembly of hang-ups or snags. • Torque converter and transmission must be removed as an assembly and transmission must be level. Maintenance Level Direct support WARNING • Torque converter and transmission must be installed as an assembly. Keep transmission level. The converter may slide off front of transmission and cause injury to personnel or damage to converter. • Do not use hands to free transmission/transfer case assembly of hang-ups or snags. Use prybar to avoid injury. CAUTION • Always install transmission/transfer case assembly slowly and watch for binding or hang-ups. • Raise into chassis carefully, and closely observe all components to prevent damage. • Ensure wiring, lines, cables, and rods are not in the path of the installation. 1. Place transmission (4) and transfer case (5) on transmission jack and secure with safety chains. 2. Position transmission (4) and transfer case (5) under vehicle and raise into place, aligning converter housing pilot holes (27) with engine dowels (26). NOTE Ensure torque converter rotates freely. 3. Move transmission (4) forward onto engine dowels (26). Install transmission (4) on engine (1) with four capscrews (7) and two studs (2). Tighten capscrews (7) and studs (2) to 35 lb-ft (47 N•m). 4. Apply RTV silicone compound to transmission/transfer case vent line (6) and connect main vent line (3) to transmission/transfer case vent line (6). a. Installation