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TB-9-2320-335-13&P HMMWV Operator and Field Maintenance, Parts, Tools M1151A1 M1152A1 M1165A1 Download

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10-23.1. ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) This task covers: a. Removal c. Assembly b. Disassembly d. Installation WARNING Hood must be supported during removal and installation. Failure to support hood may cause injury to personnel or damage to equipment. 1. Disconnect hood harness (1) from connector (2). 2. Remove four capscrews (27), lockwashers (28), and washers (29) from plate (31) and splash shield bracket (9). Discard lockwashers (28). 3. Remove capscrews (34) and (36), plate (31), and spring nuts (30) and (37) from headlight housing (35). 4. Remove four nuts (33), capscrews (32), and connector (2) from plate (31). 5. Remove nut and lockwasher assembly (5), capscrew (6), and harness and clamp assembly (4) from splash shield (3). Discard nut and lockwasher assembly (5). 6. Remove nut (7) and valve (8) from splash shield (3). 7. Remove locknut (38), washer (39), capscrew (24), and washer (25) from support bracket (26) and splash shield (3). Discard locknut (38). 8. Remove capscrew (23), lockwasher (22), and washer (21) from airlift bracket (10) and splash shield (3). Discard lockwasher (22). 9. Remove locknut (11), washers (12) and (13), capscrew (19), and washer (18) from lower airlift bracket (20) and splash shield (3). Discard locknut (11). 10. Remove locknut (14), capscrew (17), and washer (16) from master cylinder bracket (15). Discard locknut (14) and remove splash shield (3) from vehicle. a. Removal Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Eight locknuts (Appendix A, Item 76) Nut and lockwasher assembly (Appendix A, Item 134) Four rivets (Appendix A, Item 262.1) Locknut (Appendix A, Item 106) Three locknuts (Appendix A, Item 82) Four lockwashers (Appendix A, Item 172) Lockwasher (Appendix A, Item 145) Manual References TM 9-2320-387-24-1 TB 9-2320-335-13&P, Appendix E Equipment Condition • Battery ground cables disconnected (TM 9-2320-387-24-1). • Hood prop rod and bracket removed (TM 9-2320-387-24-1). General Safety Instructions Hood must be supported during removal and installation. Maintenance Level Unit INITIAL SETUP: TB 9-2320-335-13&P 10-2