TB-9-2320-335-13&P HMMWV Operator and Field Maintenance, Parts, Tools M1151A1 M1152A1 M1165A1 Download
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TB 9-2320-335-13&P 7-8 7-4.1. SERVICE BRAKE CALIPER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair equipment: automotive (Appendix B, Item 2) Clamp (Appendix B, Item 153) Materials/Parts Sealing compound (Appendix C, Item 62) Manual References TB 9-2320-335-13&P, Appendix E Equipment Condition • Brake pads removed (para. 7-3.1). • Brake protection guards removed (front only) (para. 7-11.1). • Horn removed (front only) (para. 4-26.1). Maintenance Level Unit This task covers: a. Removal c. Installation b. Cleaning and Inspection CAUTION Cover or plug all open brake lines and connections immediately after disconnection to prevent contamination. Remove all covers or plugs prior to connecting brake lines. NOTE • Replacement procedures for brake calipers are basically the same. This procedure covers the right front brake caliper. • Have drainage container ready to catch brake fluid. • Front calipers will need to be removed through front crossmember. 1. Remove brake line (5) from fitting (4) on brake caliper (6). 2. Remove two capscrews (1) and washers (2) from brake caliper (6) on anchor plate (3). 3. Remove brake caliper (6) from rotor (7). 1. Inspect caliper (6) for cracks, pitting, or damage. Replace caliper (6) if necessary. 2. Inspect rotor (para. 7-12.1). 3. Inspect inside of brake caliper for rust. Remove all rust. b. Cleaning and Inspection a. Removal