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MWO-9-2320-280-35-2 HMMWV 3-Point Seatbelt Restraint System Download

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MWO 9-2320-280-35-2 Change 2 29 NOTE • Ensure bottom edge of template is flush to right rear door jamb prior to drilling hole. • Clamping devices are necessary when drilling right rear door jamb and "C" pillar. (4) Position 12342740 template to right rear door jamb. Using template, locate and drill 0.125-inch diameter hole in right rear door jamb as shown in figure 62. NOTE If 0.125-inch diameter hole drilled in step (4) passes through existing hole in door jamb, remove template and cover hole with tape. Repeat step (4) and scribe a 1.00-inch diameter circle around the hole to act as a guide before performing step (5). (5) Enlarge hole drilled in step (3) to 1.00-inch diameter as shown in figure 63. (6) Position upper end of template in hole drilled in step (5) and aline bottom edge of template flush to bottom right rear door jamb as shown in figure 63. (7) Using template and GGG-D-751D drill bit, locate and drill 0.125-inch diameter hole through "C" pillar and right rear retractor mounting bracket as shown in figure 63. (8) Enlarge hole drilled in step (7) to 0.468-inch diameter as shown in figure 64. (9) Install 454982 screw, two 2436164 washers, and 9422300 nut in right "C" pillar and rear retractor mounting bracket as shown in figure 64. Tighten screw to 35-40 lb-ft (48-54 N • m). (10) Install 12339361-2 plug and two 12339361-1 plugs in right door jamb as shown in figure 64. o. LEFT AND RIGHT REAR SEATBELT ASSEMBLY INSTALLATION. (1) Position 12340058 washer, and anchor mount, part of 12480530 seatbelt assembly, to bracket on left side body and secure with 12340259-6 bolt as shown in figure 65. Tighten bolt to 35-40 lb-ft (48-54 N • m). (2) Position retractor (part of seatbelt assembly 12480530) to rear retractor mounting bracket on left "C" pillar and secure with 2436164 washer and 454970 screw as shown in figure 65. Tighten screw to 35- 40 lb-ft (48-54 N • m). (3) Install 12341856 washer, "D" ring (part of seatbelt assembly 12480530), and 12340259-7 bolt to rear retractor mounting bracket on left "C" pillar as shown in figure 65. Tighten bolt to 35-40 lb-ft (48-54 N• m). NOTE Ensure that release button on buckle is positioned towards the tunnel. (4) Position 12340058 washer and buckle (part of seatbelt assembly 12480530) to left side tunnel and secure with 12340259-3 bolt as shown in figure 66. Tighten bolt to 35-40 lb-ft (48-54 N • m). (5) Position 12340058 washer, and anchor mount, part of 12480530 seatbelt assembly, to bracket on right side body and secure with 12340259-6 bolt as shown in figure 65. Tighten bolt to 35-40 lb-ft (48-54 N•m). (6) Position retractor (part of seatbelt assembly 12342377-2) to rear retractor mounting bracket on right "C" pillar and secure with 2436164 washer and 454970 screw as shown in figure 65. Tighten screw to 35-40 lb-ft (48-54 N • m).