TM-9-2320-366-34-2 MTV Direct Maintenance Manual M1083 Series - Volume 2 Download

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TM 9-2320-366-34-2 Change 2 13-239 13-27. M1094 FRAME RAIL REPLACEMENT This task covers: a. LH Removal b. LH Installation c. RH Removal d. RH Installation e. Follow-On Maintenance INITIAL SETUP Equipment Conditions Front bumper and gravel deflector removed (TM 9- 2320-366-20-4). Headlight and headlight housing removed (TM 9- 2320-366-20-3). Start and charging cable assembly removed (TM 9- 2320-366-20-4). Power Takeoff (PTO) cable assembly removed, if equipped (TM 9-2320-366-20-4). Cab front support removed (para 15-3). Transmission assembly removed (para 7-4). Engine assembly removed (para 3-3). Subframe removed (para 13-36). Front angle brackets removed (para 13-3). Stabilizer bracket removed (para 14-10). Front spring brackets removed (para 14-6). Front shock absorber brackets removed (para 14- 7). Intermediate axle shock absorber brackets removed (para 14-8). Rear axle shock absorber brackets removed (para 14-9). Sideload brackets removed (para 13-2). Structural support removed (para 13-11). Frame plate removed (para 13-17). Fuel tank and brackets removed (TM 9-2320-366- 20-3). Cab to chassis ground strap removed (TM 9-2320- 366-20-3). Battery box removed (TM 9-2320-366-20-3). Air dryer removed (TM 9-2320-366-20-5). Transmission resilient mount and bracket removed (para 7-6). Engine front resilient mount and mounting bracket removed (para 3-4). Radiator/charge air cooler removed (TM 9-2320- 366-20-3). Air spring and bracket removed (TM 9-2320-366-20- 4). Suspension cylinder removed (para 17-2). Equipment Conditions (Cont) Alternator ground strap removed (RH side) (TM 9-2320- 366-20-3). Power steering pump reservoir and bracket removed (TM 9-2320-366-20-4). 15K Self-Recovery Winch (SRW) hoses removed, if equipped (TM 9-2320-366-20-5). Central Tire Inflation System (CTIS) hoses and fittings removed (TM 9-2320-366-20-5). Booster valve removed (TM 9-2320-366-20-4). Intake air cleaner removed (TM 9-2320-366-20-3). Rear lights cable assembly removed (TM 9-2320-366- 20-3). Power steering hoses and tubes removed (TM -2320- 366-20-4). Steering gear assembly removed (para 12-2). Rear cab support assembly removed (TM 9-2320-366- 20-4). Frame muffler support bracket removed (para 13-44). Spare tire retainer removed (TM 9-2320-366-20-4). Engine and transmission oil sampling valves removed (TM 9-2320-366-20-3). Radiator brackets removed (para 13-45). Radiator overflow tank removed (TM 9-2320-366-20-3). Tools and Special Tools Tool Kit, Genl Mech (Item 78, Appendix B) Goggles, Industrial (Item 28, Appendix B) Wrench, Torque, 0-600 lb-ft (Item 97, Appendix B) Wrench Set, Socket (Item 84, Appendix B) Wrench, Torque, 0-150 lb-in. (Item 91, Appendix B) Sling, Cargo (2) (Item 56, Appendix B) Wrench, Impact, Electric (Item 88, Appendix B) Socket Set, Impact (Item 58, Appendix B) Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B) Socket Wrench, Socket Set (Item 59, Appendix B) Wrench Set, Socket (Item 85, Appendix B)