TM-9-2320-366-34-2 MTV Direct Maintenance Manual M1083 Series - Volume 2 Download

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TM 9-2320-366-34-2 3-46 Change 2 3-3. ENGINE ASSEMBLY REPLACEMENT (CONT) (75) Position terminal lugs TL5 (93), TL6 (94), TL60 (95), and TL2 (96) in clamp (97). (76) Remove screw (98) and washer (99) from alternator (5). (77) Position clamp (97) on alternator (5) with washer (99) and screw (98). (78) Tighten screw (98) to 80 lb-in. (9 N m ). (79) Apply electrical tape to terminal lug TL110 (103). (79.1) Remove self-locking nut (100) and washer (101) from voltage regulator (102). (80) Position terminal lug TL110 (103) on voltage regulator (102) with washer (101) and self-locking nut (100). (81) Tighten self-locking nut (100) to 20 lb-in. (2 N m). (82) Position boot on terminal lug TL110 (103). (83) Remove self-locking nut (104) and washer (105) from voltage regulator (102). (84) Position terminal lug TL35 (106) on voltage regulator (102) with washer (105) and self-locking nut (104). (85) Tighten self-locking nut (104) to 20 lb-in. (2 Nm). (86) Position boot on terminal lug TL35 (106). NOTE Perform steps (75) through (98) on vehicles equipped with 100 Amp alternator. NOTE Perform step (79) if replacing alternator P/N N1506-1 (12420852) with alternator N1509-1 (12422863). Install plastic cable ties to TL110 and tie wire away from alternator. NOTE Perform steps (79.1) through (82) on alternator N1506-1 (12420852).