TM-9-2320-366-20-4 MTV Unit Maintenance Manual M1083 Series - Volume 4 Download

TM 9-2320-366-20-4 Change 2 16-1 CHAPTER 16 BODY AND CAB MAINTENANCE RESTRICTED MAINTENANCE NOTICE Units not authorized SC 4910-95-CL-A72 (SHOP EQUIPMENT, COMMON NO. 2) in their T.O.E. may be unable to perform some of the maintenance tasks described in this chapter. If the required tools are not authorized, the equipment must be submitted to DS Maintenance for repair. Section I. INTRODUCTION .............................................................................................................................. 16-1 16-1. INTRODUCTION ................................................................................................................................ 16-1 Section II. MAINTENANCE PROCEDURES ....................................................................................................... 16-2 16-2. POWER DISTRIBUTION PANEL (PDP) COVER AND LATCH REPLACEMENT/ ADJUSTMENT ................................................................................................................................... 16-2 16-3. KICK PANEL REPLACEMENT ........................................................................................................... 16-5 16-4. M1093/M1094 CAB ROOF REPLACEMENT ........................................................................................ 16-7 16-5. DOOR REPAIR/ADJUSTMENT (ALL MODELS EXCEPT M1093/M1094) ................................................ 16-14 16-6. M1093/M1094 DOOR REPAIR/ADJUSTMENT ..................................................................................... 16-37 16-7. REAR CAB SUPPORT ASSEMBLY REPLACEMENT ......................................................................... 16-59 16-8. CAB LEVELING VALVE AND LINKAGE REPLACEMENT/ADJUSTMENT ............................................. 16-63 16-9. AIR SPRING AND BRACKET REPLACEMENT ................................................................................... 16-67 16-10. M1089 UNDERPLATE, SPLASH GUARD, AND BRACKETS REPLACEMENT ....................................... 16-78 16-11. FENDER AND SPLASH GUARD REPLACEMENT ............................................................................... 16-86 16-12. CAB STEP REPLACEMENT ............................................................................................................ 16-118 16-13. CAB FLOOR COVERING AND DOOR SEAL REPLACEMENT ............................................................ 16-121 16-14. CAB PANEL LINERS REPLACEMENT ............................................................................................. 16-126 16-15. SEATS REPLACEMENT/REPAIR .................................................................................................... 16-129 16-16. SEAT BELT REPLACEMENT ........................................................................................................... 16-133 16-17. TOOL BOX REPLACEMENT/REPAIR ............................................................................................... 16-137 16-18. CAB STORAGE BOX REPLACEMENT/REPAIR ................................................................................ 16-143 16-19. PANEL STOWAGE DOOR ASSEMBLY REPAIR .............................................................................. 16-147 16-20. M1090/M1094 GUIDE POST ASSEMBLY REPLACEMENT ................................................................ 16-150 16-21. M1090/M1094 TAILGATE ASSEMBLY REPLACEMENT .................................................................... 16-152 16-22. M1090/M1094 LADDER, BRACKETS, AND LATCH REPLACEMENT/REPAIR/ ADJUSTMENT ................................................................................................................................ 16-155 16-23. M1089 TOOL BOX REPLACEMENT/REPAIR .................................................................................... 16-166 16-24. M1089 LADDERS REPLACEMENT/REPAIR ..................................................................................... 16-182 16-25. M1089 VISE MOUNT AND DECK PLATE REPLACEMENT ................................................................ 16-188 16-26. LATCH AND CAB ANCHOR BRACKETS REPLACEMENT .................................................................. 16-192 16-27. ROOF HATCH REPLACEMENT (ALL MODELS EXCEPT M1093/M1094) .............................................. 16-197 16-28. BOARDING HANDLES REPLACEMENT ............................................................................................ 16-199 16-29 INCLINOMETER REPLACEMENT ...................................................................................................... 16-203 Section I. INTRODUCTION 16-1. INTRODUCTION This chapter contains instructions for replacing, repairing, and adjusting cab and body components authorized by the Maintenance Allocation Chart (MAC) at the Unit Maintenance level.