TM-9-2320-366-20-3 MTV Unit Maintenance Manual M1083 Series - Volume 3 Download
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TM 9-2320-366-20-3 Change 2 7-5 Section II. MAINTENANCE PROCEDURES 7-2. 100 AMP ALTERNATOR REPLACEMENT This task covers: a. Removal b. Installation c. Follow-On Maintenance INITIAL SETUP Equipment Conditions Batteries disconnected (para 7-57). Alternator belts removed (para 7-3). Tools and Special Tools Tool Kit, Genl Mech (Item 46, Appendix C) Vise, Machinist (Item 48, Appendix C) Caps, Vise Jaw (Item 4, Appendix C) Wrench, Torque, 0-175 lb-ft (Item 58, Appendix C) Wrench, Torque, 0-200 lb-in. (Item 59, Appendix C) Socket Set, Socket Wrench (Item 36, Appendix C) Materials/Parts Dispenser, Pressure Sensitive Adhesive Tape (Item 20, Appendix D) Nut, Self-Locking (Item 153, Appendix G) Tape, Insulation, Electrical (Item 68, Appendix D) Ties, Cable, Plastic (Item 69, Appendix D) Personnel Required (2) a. Removal. (1) Remove screw (1), lockwasher (2), terminal lug TL5 (3), washer (4), and ground strap (5) from alternator (6). (2) Position washer (4), lockwasher (2), and screw (1) on alternator (6). (3) Lift dust boot (7) on terminal lug TL60 (8). (4) Remove self-locking nut (9), washer (10), terminal lug TL60 (8), and two washers(11) from alternator (6). (5) Position two washers (11), washer (10), and self- locking nut (9) on alternator (6). NOTE Tag wires and connection points prior to disconnecting.