Covering the politics, Business and technology of defense - Subscribe Today

TM-9-2320-366-20-1 MTV Unit Maintenance Manual M1083 Series - Volume 1 Download

Page 295 of 1824

WARNING (1) If vehicle is not equipped with connector P81 continue with step 2 of this fault. (2) If vehicle is equipped with connector P81 perform Thermal Switch Bypass Procedure, see below. (3) After performing Thermal Switch Bypass Procedure, attempt to start engine (TM 9-2320-366-10-1). (4) If engine still does not crank, continue with step 2 of this fault. Wear appropriate eye protection when working under vehicle due to the possibility of falling debris. Failure to comply may result in injury to personnel. THERMAL SWITCH BYPASS PROCEDURE (5) Remove insulation sleeving from convoluted tubing to body of start and charging cable assembly. (6) Remove insulation sleeving from two wires to body of start and charging cable assembly. Measure wires from body of start and charging cable assembly. (7) Cut one wire 3 in. (7.6 cm). (8) Cut other wire 4 in. (10.2 cm). (9) Remove 0.38 in. (1 cm) of insulation from two wires. NOTE (10) Cut insulation sleeving 1.5 in. (3.8 cm). (11) Position insulation sleeving on 4 in. (10.2 cm) wire. (12) Install conductor splice on two wires. (13) Install insulation sleeving on conductor splice. Install electrical tape as required. (14) Install conductor splice in convoluted tubing. (15) Lower cab (TM 9-2320-366-10-1). (16) Connect batteries (para 7-57). NOTE TM 9-2320-366-20-1 Change 1 2-165 THERMAL SWITCH BYPASS PROCEDURE (Cont) NOTE NOTE The tools and materials are required to perform the thermal switch bypass: Heater, Gun type, Electrical (Appendix B, Item 24) Tape, Insulation, Electrical (Appendix D, Item 68) Splice, Conductor (Item 261, Appendix G) Insulation Sleeving, Electrical (1.5 in. or 3.8 cm) (Item 28.1, Appendix D) (1) Disconnect batteries (para 7-57). (2) Disconnect connector P81 from thermal switch connector. (3) Cut connector P81 from branch of start and charging cable assembly. (4) Remove band marker from branch of start and charging cable assembly. Remove electrical tape as required.