TM-9-2320-365-34-1 LMTV Direct Maintenance Manual M1078 Series - Volume 1 Download
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TM 9-2320-365-34-1 D-25. BATTERY 24V CABLE ASSEMBLY 12378576 Make the Battery 24V Cable Assembly from electrical cable, lug terminals, and sleeves according to the following steps. Refer to the following parts list and Figure D-48. Battery 24V Cable Assembly for details. Refer to specification Mil- B-43436 for requirements. Item Part Number Material Description Size Qty in. mm 1 12378873-050 Electrical cable 2 AWG 33.5 851 1 2 12378873-050 Electrical cable 2 AWG 11.8 300 1 3 12414644-001 Positive Terminal 1 4 12414644-003 Positive Terminal 1 5 M20659-120 Terminal, Lug 1 6 M43436/1-3 Band, Marker 1 7 12414663-006 Sleeve, Band Marker 1.0 25.4 2 8 M23053/5-210C Sleeve, Cable 1.0 25.4 2 9 M23053/4-3050 Sleeving 1.0 25.4 4 10 12414580 Adhesive Thermoplastic A/R Figure D-48. Battery 24V Cable Assembly a. All dimensions are in inches (millimeters). b. Strip 0.69 in. (18 mm) insulation from ends of cables (1 and 2). c. Install band marker (6) on cable (1) at position shown in Figure D-48. Battery 24V Cable Assembly. d. Mark two marker sleeves (7) in ink with characters 0.13 in. (3 mm) high, as follows: 19207-12378575. e. Install marker sleeve (7) on cable (1) at position shown in Figure D-48. Battery 24V Cable Assembly. f. Install marker sleeve (7) on cable (2) at position shown in Figure D-48. Battery 24V Cable Assembly. g. Install sleeve (8) on cable (1) over marker sleeve (7). h. Install sleeve (8) on cable (2) over marker sleeve (7). i. Stamp 24V using metal stamping tools on lug terminal (5). Make sure 24V is stamped on lug terminal side that can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-54 D-54