TM-9-2815-220-24 Maintenance Manual for AVDS-1790-2CA AVDS-1790-DA and AVDS-1790-2DR Engines Download
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TM 9-2815-220-24 TABLE OF CONTENTS Work Package Title Work Package Number Warning Summary ........................................................................................................................... a How to Use This Manual .............................................................................................................. vii CHAPTER 1 – INTRODUCTION, DESCRIPTION, AND THEORY OF OPERATION General Information.............................................................................................................. 0001 00 Equipment Description and Data .......................................................................................... 0002 00 Engine Specifications, Clearances, Shipping Container....................................................... 0003 00 Theory of Operation ............................................................................................................. 0004 00 CHAPTER 2 – TROUBLESHOOTING PROCEDURES Troubleshooting Instructions and Quick Guide to Troubleshooting .................................... 0005 00 Engine Fails To Crank .......................................................................................................... 0006 00 Engine Cranks Too Slow ...................................................................................................... 0007 00 Engine Fails To Start at Normal Cranking Speed ................................................................ 0008 00 Engine Low Idle Abnormal Operation ................................................................................. 0009 00 Engine High Idle (No Load) Abnormal Operation ............................................................... 0010 00 Engine Over Speeds .............................................................................................................. 0011 00 Engine Stops During Operation ............................................................................................ 0012 00 Engine Fails To Shut Down.................................................................................................. 0013 00 Engine Rough Operation ...................................................................................................... 0014 00 Engine Noisy Operation ....................................................................................................... 0015 00 Engine Abnormal Exhaust .................................................................................................... 0016 00 Cooling System Deficiencies................................................................................................ 0017 00 Engine Abnormal Oil Conditions ......................................................................................... 0018 00 Engine Performance Low ..................................................................................................... 0019 00 Fuel System Abnormal Conditions....................................................................................... 0020 00 Generator Abnormal Operation (650 Ampere)..................................................................... 0021 00 Generator Abnormal Operation (300 Ampere)..................................................................... 0022 00 Intake Manifold Heater Abnormal Operation....................................................................... 0023 00 Engine Time Totalizing Meter Operation............................................................................. 0024 00 Smoke Generating System Abnormal Operation ................................................................. 0025 00 Clean Air System Troubleshooting ...................................................................................... 0026 00 CHAPTER 3 – STANDARD MAINTENANCE PROCEDURES Service Upon Receipt ........................................................................................................... 0027 00 Standard Maintenance Instructions....................................................................................... 0028 00 Helical-Coil Insert Replacement........................................................................................... 0029 00 Threaded Insert Replacement ............................................................................................... 0030 00 CHAPTER 4 – SERVICE OPERATIONS Engine Oil Replacement ....................................................................................................... 0031 00 Engine Preservation .............................................................................................................. 0032 00 ii