NMWR-9-2815-220 Overhaul Manual for M60 M88 Engine AVDS-1790-2CA, AVDS-1790-2DA, AVDS-1790-2DR Download
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NMWR 9-2815-220 ENGINE WIRING HARNESS BRACKETS, STRAPS, AND ASSOCIATED PARTS 0043 00 OVERHAUL—Continued INITIAL SETUP: - Continued References Tools TM 9-2350-253-20-1 Tool kit, general mechanic's: automotive TM 9-2350-256-34-1 (Item 30, WP 0051 00) TM 9-2815-220-34 SAE-J-163 SAE-J-561 WP 0005 00 0043 00-2 Change 1 GENERAL INSTRUCTION This section covers overhaul of the engine wiring harness brackets, straps, and associated parts. Specific instructions on disassembly, cleaning, inspection, reclamation, repair and assembly are included. Wear limits, fits, tolerances, and overhaul inspection procedures (OIP’s) for individual components are also included. Mandatory replacement parts are designated by an asterisk (*) in the key to Figures 1 thru 13. DISASSEMBLY Disassemble engine wiring harness brackets, straps, and associated parts in accordance with TM 9-2815- 220-34. CLEANING Refer to WP 0005 00 for general cleaning instructions. INSPECTION 1. Inspect components not covered by an OIP in accordance with WP 0005 00. 2. Refer to WP 0005 00 and the OIP’s in Table 1 for specific inspection criteria for selected items. 3. Discard all mandatory replacement parts. Refer to Figure 1 thru 13. 4. Wiring Harness Assemblies and Cables. a. All wiring will be completely inspected, circuit tested, and rebuilt to perform as a new harness. b. Harnesses shall be bound together with one-half overlapping turns using black tape as required on the specific drawing. c. Crimp terminals to conductors in accordance with specification SAE-J-163 and SAE-J-561. d. Tolerances for cable lengths and cable assembly dimensions shall meet drawing requirements. e. Refer to TM 9-2350-253-20-1 and TM 9-2350-256-34-1 for replacement of cable connectors, female plugs, male plugs, and female receptacles.